IDP-1620D / IDP-1620P – High-Performance Welding Controller for Automotive & New Energy Applications
IDP-1620D / IDP-1620P – High-Performance Welding Controller for Automotive & New Energy Applications
The IDP-1620D / IDP-1620P automotive resistance welding controller delivers precise, stable welding control for automotive spot welding, EV production and new energy manufacturing. Designed for demanding applications, the IDP-1620D / IDP-1620P supports automotive components, battery structures, electrical connectors and automated welding systems, providing equipment manufacturers with a reliable solution for high-efficiency resistance welding production.
Details
IDP-1620D / IDP-1620P – High-Performance Welding Controller for Automotive & New Energy Applications
The IDP-1620D / IDP-1620P is a professional automotive resistance welding controller designed for automotive manufacturing and new energy applications. With stable welding control and flexible system integration, the IDP-1620D / IDP-1620P is an ideal solution for automotive welding equipment, EV production lines and automated resistance welding systems.
Automotive Resistance Welding Controller
The IDP-1620D / IDP-1620P automotive resistance welding controller is designed for high-volume automotive production where welding consistency and process stability are essential. The controller can be integrated with welding transformers, welding guns, automated welding machines and robotic welding systems.
For automotive component production, the automotive resistance welding controller can be applied to vehicle body components, brackets, sheet metal parts, structural components and other metal assemblies. The IDP-1620D / IDP-1620P helps manufacturers maintain stable welding parameters and consistent welding performance throughout continuous production.
Automotive Spot Welding Controller
The IDP-1620D / IDP-1620P automotive spot welding controller provides reliable control for automotive spot welding applications. Automotive production often requires a large number of welding points, making precise and repeatable welding control extremely important.
The automotive spot welding controller can be integrated into automatic welding equipment and robotic production lines. Combined with a suitable welding gun and transformer, the IDP-1620D / IDP-1620P provides a complete control solution for automotive spot welding.
For automotive manufacturers and welding machine builders, the automotive spot welding controller offers a flexible platform for different production requirements.
The IDP-1620 Car Version High Frequency Welding Power Supply is widely used in:
Automotive component welding
New energy battery tab welding
Automatic nut feeding spot welding systems
Wire terminal and copper connector welding
Stainless steel spot welding
Metal bracket welding
Precision electronic component welding
Household appliance manufacturing
Sheet metal fabrication
Support multi-stage welding combination cycle pulse discharge.
Exquisite man-machine touch interface, comes with oscilloscope and monitor function, can display current, voltage, power, resistance and other 8 real waveforms and corresponding welding data.
Support pressure displacement, built-in pressure monitoring, pressure trigger, displacement monitoring, displacement depth of fusion interrupt function.
Built-in database function, can store about 5 million welding joints of current, voltage, power, resistance, pressure, displacement and other values, and support U disk export.
Monitor the average RMS value and instantaneous value of current, voltage and power to control the welding quality.
Constant Pulse Width/Constant Peak Primary/Constant Secondary Current/Hybrid Control
Cooling Mode
Water Cooling
Communication Mode
RS-232/RS-485/Ethernet, etc.
No-load Voltage
11.3 V
Features
Transformer and controller separated
Welding Time Setting
Pre-pressure Time
0-9999ms
Pressurization Time
0-9999ms
Slow Rise 1 Time
0-9999cyc
Welding 1 Time
0-9999cyc
Slow Down 1 Time
0-9999cyc
Cooldown
0-9999cyc
Slow Rise 2 Time
0-9999cyc
Welding 2 Time
0-9999cyc
Slow Down 2 Time
0-9999cyc
Slow Rise 3 Time
0-9999cyc
Welding 3 Time
0-9999cyc
Slow Down 3 Time
0-9999cyc
Holding Time
0-9999ms
Rest Period
0-9999ms
Finish Time
0-9999ms
Number Of Cycles
0-9
Setting Range For Secondary Current
0.10~70.00kA
Setting Range Of Pulse Width
1% - 100%
Setting Range For Secondary Voltage
0.02 - 10V
Current control precision
1%
Impedance control accuracy
Support
Tripping function
Support
Offline data upload
Support
Loop monitoring
Support
Adaptive function
Support
Current pre-check
Support
Current monitoring
0.00 ~ 70KA
Repair welding
Support
Communication protocal
Standard：RS-232、RS-485、ModBus TCP/IP
Optional：EtherNet/IP，ProfiNet，EtherCAT，DeviceNet, etc.
Dimension(L*W*H)
578 * 600 * 305 mm
Weight
40KG
Matching Transformer
URD-350
Transformer specifications
Model
URD-350
Supply Voltage
PWM 500V
Rated Power
350KVA
Rated Primary Voltage
500V
Empty Load Secondary Voltage
11.2V
Max Output Current(Max Utilization)
65000A(20%)
Cooling Method
Water cooling
Input Frequency
1kHz
Transformer Volume Ratio
44:1
Weight
78KG
New Energy Vehicle Welding
The IDP-1620D / IDP-1620P is also designed for new energy vehicle welding applications. With the rapid development of electric vehicles, manufacturers require reliable welding solutions for EV components, battery-related parts and electrical structures.
The new energy vehicle welding applications of the IDP-1620D / IDP-1620P include EV components, battery pack components, busbars, conductive parts, electrical connectors and other automotive metal components.
As a professional automotive resistance welding controller, the IDP-1620D / IDP-1620P provides stable welding control for new energy production equipment and customized automated welding systems.
EV Resistance Welding
The IDP-1620D / IDP-1620P is suitable for EV resistance welding, providing a flexible control solution for electric vehicle component manufacturing. EV production requires high consistency and reliable connections, especially for conductive and structural components.
