IDP-1220D / IDP-1220P Automotive Resistance Welding Controller for Auto Parts, Welding Guns & New Energy

IDP-1220D / IDP-1220P Automotive Resistance Welding Controller for Auto Parts, Welding Guns & New Energy

The IDP-1220D / IDP-1220P automotive resistance welding controller is designed for automotive parts welding, welding gun systems and new energy applications. It provides stable and precise control for automotive spot welding, robotic welding and automated resistance welding, supporting EV components, battery parts, brackets, sheet metal and other demanding automotive manufacturing applications.

  • Details

    IDP-1220D / IDP-1220P Automotive Resistance Welding Controller for Auto Parts, Welding Guns & New Energy

    The IDP-1220D / IDP-1220P is a high-performance automotive resistance welding controller designed for demanding welding applications in automotive parts manufacturing, welding guns and new energy industries. With precise welding control and stable process performance, the IDP-1220D / IDP-1220P provides an efficient solution for automotive resistance welding, automotive spot welding and automated welding production.

    IDP-1220D / IDP-1220P Automotive Resistance Welding Controller

    The IDP-1220D / IDP-1220P automotive resistance welding controller is developed for manufacturers that require accurate, stable and repeatable welding. The controller can be integrated with different welding machines, welding guns and automated production systems to meet the requirements of modern automotive manufacturing.


    For automotive parts welding, the IDP-1220D / IDP-1220P provides reliable control of the welding process, helping manufacturers maintain consistent weld quality during high-volume production. The automotive resistance welding controller is suitable for welding brackets, metal components, sheet metal parts, fasteners and other automotive components.


    The IDP-1220D / IDP-1220P automotive spot welding controller is also suitable for automated welding equipment and robotic welding systems. Combined with a suitable welding gun and transformer, the controller can form a complete automotive welding solution.


    Automotive Parts Welding

    Automotive parts require high welding consistency and production efficiency. The IDP-1220D / IDP-1220P automotive resistance welding controller is designed for automotive parts welding applications where stable welding parameters are essential.


    The IDP-1220D / IDP-1220P automotive resistance welding controller is designed to provide stable welding performance during continuous production. Accurate control of welding parameters is particularly important when welding automotive parts, where inconsistent welds can affect product quality and production efficiency.


    With the IDP-1220D / IDP-1220P, manufacturers can develop automotive spot welding machines, welding gun systems and automated resistance welding equipment according to their specific production requirements.

    The IDP-1220D / IDP-1220P can be used for:

    • EV automotive parts welding
    • New energy vehicle component welding
    • Battery component welding
    • Battery pack component welding
    • Busbar welding
    • Copper and aluminum component welding
    • Electrical connector welding
    • New energy automotive spot welding
    • Automated EV component weldin



    Support multi-stage welding combination cycle pulse discharge.

    Exquisite man-machine touch interface, comes with oscilloscope and monitor function, can display current, voltage, power, resistance and other 8 real waveforms and corresponding welding data.

    Support pressure displacement, built-in pressure monitoring, pressure trigger, displacement monitoring, displacement depth of fusion interrupt function.

    Built-in database function, can store about 5 million welding joints of current, voltage, power, resistance, pressure, displacement and other values, and support U disk export.

    Monitor the average RMS value and instantaneous value of current, voltage and power to control the welding quality.



    ModelIDP-1220D/IDP-1220P
    Output Voltage3 phase 380V
    Rated Power240KVA
    Maximum Output Current1200A(Primary)
    Inverter Frequency1KHZ - 5KHZ
    Duty Cycle5%
    Control Mode

    Constant Pulse Width/Constant Peak Primary/Constant Secondary Current/Hybrid Control

    Cooling ModeWater Cooling
    Communication ModeRS-232/RS-485/Ethernet, etc.
    No-load Voltage12.5 V
    FeaturesTransformer and controller separated
    Welding Time SettingPre-pressure Time0-9999ms
    Pressurization Time0-9999ms
    Slow Rise 1 Time0-9999cyc
    Welding 1 Time0-9999cyc
    Slow Down 1 Time0-9999cyc
    Cooldown0-9999cyc
    Slow Rise 2 Time0-9999cyc
    Welding 2 Time0-9999cyc
    Slow Down 2 Time0-9999cyc
    Slow Rise 3 Time0-9999cyc
    Welding 3 Time0-9999cyc
    Slow Down 3 Time0-9999cyc
    Holding Time0-9999ms
    Rest Period0-9999ms
    Finish Time0-9999ms
    Number Of Cycles0-9
    Setting Range For Secondary Current0.10~50.00kA
    Setting Range Of Pulse Width1% - 100%
    Setting Range For Secondary Voltage0.02 - 10V
    Current control precision1%
    Impedance control accuracySupport
    Tripping functionSupport
    Offline data uploadSupport
    Loop monitoringSupport
    Adaptive functionSupport
    Current pre-checkSupport
    Current monitoring0.00 ~ 60KA
    Repair weldingSupport


    Communication protocal

    Standard:RS-232、RS-485、ModBus TCP/IP

    Optional:EtherNet/IP,ProfiNet,EtherCAT,DeviceNet, etc.

    Dimension(L*W*H)578 * 600 * 305 mm
    Weight48KG
    Matching Transformer
    URD-240

    Transformer specifications
    ModelURD-240
    Supply VoltagePWM 500V
    Rated Power240KVA
    Rated Primary Voltage500V
    Empty Load Secondary Voltage12.5V
    Max Output Current(Max Utilization)50000A(20%)
    Cooling MethodWater cooling
    Input Frequency1kHz
    Transformer Volume Ratio44:1
    Weight48KG

    The IDP-1220D / IDP-1220P automotive resistance welding controller is designed to provide stable welding performance during continuous production. Accurate control of welding parameters is particularly important when welding automotive parts, where inconsistent welds can affect product quality and production efficiency.


    With the IDP-1220D / IDP-1220P, manufacturers can develop automotive spot welding machines, welding gun systems and automated resistance welding equipment according to their specific production requirements.


    The IDP-1220D / IDP-1220P automotive welding controller is therefore suitable for automotive parts manufacturers, welding equipment manufacturers, welding automation companies and new energy manufacturers.

    Manual

    Manual

    Document

    Document

Five working frequencies, six control modes.

Professional technical team provides comprehensive one-stop welding system solutions.

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